Factory Tour

Welcome to the American Pool and Spa Products Factory. Here you will see how our spa covers are made.

American Pool And Spa Building

The American Pool and Spa products LLC Building.

Here is our foam, fresh from the extruder. At American we use the same foam that is used in the construction industry for insulating purposes in order to ensure that you get the best heat retention possible in every one of our hot tub covers!

Foam fresh from the extruder
hot wire machine set up to cut foam blocks for your perfect spa coverThe hot wire machine  is set up to cut the foam blocks into the correct tapered sizes for your perfect spa cover. We can taper our foam into many different sizes and densities, so if you don't see the size or thickness you require, please let us know and we will be happy to help you to your specifications. You can also custom-design your own spa cover here.

After the foam blocks are cut they are delivered to our shaping department to be cut down to the proper size and shape for your Hot tub or Spa.

Foam ready to be shaped into your spa cover
Master shaper creating a custom spa cover for one of the American Pool and Spa customers.

Here is one of our master shapers, Cesar, hard at work creating a custom spa cover for one of American?s customers. After this step he will heat-seal and then tape the foam into its Vapor Block Barrier to ensure that water retention remains minimal for the life of the cover.

After our master shapers are done carving and shaping the foam for your cover, your order is sent to our cut room where the vinyl and liner materials are cut to spec for your spa or hot tub cover. After all of the parts are cut, they are sent over to our team of seamstresses for final assembly of the durable cover skin

 our cut room where the vinyl and liner materials are cut to spec for your spa or hot tub cover
Seamstress creates a custom spa cover

Here is our lead seamstress Rosa, assembling one of our custom cover skins that will eventually make its way to the hot tub or spa of one of our satisfied clients.

Here is one of our quality assurance steps that helps to keep our products at the top of the market. We inspect the completed cover skin to check all of the seams, handles and tie-downs to ensure that your cover will be up to the standard of high quality performance that we strive for at American for every spa cover.

one of our quality assurance steps that helps to keep our products at the top of the market
We combine the foam inserts with your custom cover skin and then perform one last quality check before our product is finished

Here is one of the final steps in the manufacturing process. We combine the foam inserts with your custom cover skin and then perform one last quality check before our finished product is boxed to be shipped to you.

And here are a few of our rugged spa covers waiting to go out the door and to our expectant customers!!
Thanks for visiting our facilities!

spa covers waiting to go out the door